Deutz 9929en Technical Information

C 20009929en 1Operation Manual2011

2C 20019929en 9Engine Description2.1 Model2.2 Engine Illustrations2.3 Lube Oil Circuit Schematic2.4 Fuel System Schematic

2C 20019929en 10C© 31 864 0© 26 332 2AB© 31 865 0Engine Description 2.1 Model2.1.1 Rating PlateThe model A, the engine serial number B and thepe

2C 20019929en 11!1234© 26 431 0 © 26 387 02.1 Model Engine Description2.1.4 Cylinder NumberingCylinders are numbered consecutively, beginningat th

2C 20019929en 12© 31 873 11234576161521201918179 81214 13 11 10Engine Description 2.2 Engine Illustration2.2.1 Operation SideFL 2011 1 Oil filler n

2C 20019929en 13© 31 874 1 2.2 Engine Illustration Engine Description2.2.2 Exhaust SideFL 201122 Date plate23 Optional attachment of an SAE housing2

2C 20019929en 14© 31869 134761514201918171621 1 29 8101112135Engine Description 2.2 Engine Illustration2.2.3 Operation SideExample: BF4L 2011 1 Oi

2C 20019929en 15© 31 868 122232426283027293132252.2 Engine Illustration Engine Description2.2.4 Exhaust SideExample: BF4L 201122 Cylinder head23 Exh

2C 20019929en 16© 31 875 0Engine Description 2.2 Engine Illustration2.2.5 Operation SideFM 2011 1 Oil filler neck (valve-gear housing cover) 2 Charg

2C 20019929en 17© 31876 02.2 Engine Illustration Engine Description2.2.6 Exhaust SideFM 2011222324282726 2522 Cylinder head23 Exhaust manifold24 Fl

2C 20019929en 18© 31 861 0124312111817161514137 6 510 9 8Engine Description 2.2 Engine Illustration2.2.7 Operation SideBFM 2011 1 Air-intake pipe 2

● Please read and observe the informationgiven in this Operation Manual. This willenable you to avoid accidents, preserve themanufacturer’s warranty a

2C 20019929en 1919282021242223272625 2.2 Engine Illustration Engine Description2.2.8 Exhaust SideBFM 201119 Crankcase ventilation (optional)20 Cylinde

2C 20019929en 20© 31877 0 Engine Description 2.3 Oil Circuit2.3.1 Lube Oil Circuit Schematic1 Oil pan2 Oil-intake pipe3 Oil pump4 Main oil duct5 O

2C 20019929en 21811 10 9541272 3 61© 31 863 02.4 Fuel System Schematic Engine Description2.4.1 Fuel System 1 Fuel line from tank to fuel pump 2 F

2C 20019929en 22

39929en 23Engine Operation3.1 Commissioning3.2 Starting3.3 Monitoring Operation3.4 Shutting Off3.5 Operating Conditions

39929en 24OIL3.1.1.2 Initial Engine Oil Fill-UpB/FM 2011© 26 432 0Engine Operation 3.1 Commissioning3.1.1 Adding Engine OilAs a rule, engines are d

39929en 25!FUEL© 26 398 03.1 Commissioning Engine Operation3.1.1.3 Initial Engine Oil Fill-UpB/FM 2011 Genset Engine● Fill oil into oil pan up to &

39929en 26 Engine Operation 3.1 Commissioning3.1.3 Other Preparations● Check battery and cable connectors,see 6.7.1.● Transport hooksRemove if fitted

39929en 27

39929en 2821!© 25 746 2© 26 423 0Engine Operation 3.2 Starting3.2.1 Electric startingBefore starting, make sure that no-body is standing in the i

C 20009929en 3Operation manual20110297 9929 enEngine SerialNumber:Please enter the engine serial number here. Thisnumber should be quoted when inquiri

39929en 29© 25 746 23.2 Starting Engine OperationWith cold start assistance- Glow plug● Insert key- Position 0 = no operating voltage● Turn key clo

39929en 30© 25 754 0© 25 753 0© 25 752 1Engine Operation 3.3 Monitoring Operation 3.3.1 Engine Oil PressureOil Pressure Pilot Light● Oil pressure

39929en 31© 24 985 03.3 Monitoring Operation Engine Operation3.3.2 Engine TemperatureEngine Temperature Gauge● Engine temperature gauge pointer sho

39929en 3221© 26 424 0© 25 746 2Engine Operation 3.4 Shutting Off3.4.1 Mechanical Shut-Off● Move speed adjustment lever 1 to low idle.● Move shut-

39929en 33© 26 248 03.5 Operating Conditions Engine Operation3.5.1 Winter Operation● Lube Oil Viscosity- Select oil viscosity (SAE grade) according

39929en 34C F0 3225 901 1Engine Operation 3.5 Operating Conditions3.5.2 High Ambient Temperature,High Altitude● Air density decreases as altitude or

4C 20009929en 35Operating media4.1 Lube Oil4.2 Fuel

4C 20019929en 36*Oil change intervals, see 6.1.1 Oil capacities, see 9.1Only with enginepre-heater© 30 298 1Operating Media 4.1 Lube Oil4.1.1 Quali

4C 20009929en 370 10 20 30 40 50 60 %0- 5- 10- 15- 20- 25- 30+32+23+14+ 5- 4- 13- 22BA°F°C26441 1III! !© 26 441 14.2 Fuel Operating Media4.2.1

4C 20019929en 38

49929enForewordDear Customer,Liquid-cooled Deutz engines are designed for alarge number of applications. Consequently, a widerange of variants is off

59929en 39Service5.1 Service Plan5.2 Scheduled Maintenance Plan5.3 Maintenance Chart5.4 Maintenance Work Completed

59929en 40OperationService 5.1 Service Plan Deutz maintenance and service schedule = E check = z adjust =  clean = V replace =  prior to or dur

59929en 415.1 Service Plan ServiceTiming belt change intervals Engine application Engine/ application/operating parametersGuideline values in OH Examp

59929en 42equipment; trench-cutting machines; joint cutters; bulldozers etc. high dust exposureService5.2 Scheduled Maintenance Plan5.2.1 Scheduled M

59929en 435.3 Maintenance Chart ServiceThe maintenance chart shown here is supplied as aself-adhesive label with each engine. It should beaffixed whe

Quelle:45 /MUS_Kap5.3/de # BA SeiteDateOp. hours Signature/stamp Op. hours DateSignature/stamp55.4 Maintenance Work Completed Service9929en 45

Quelle:46 /MUS_Kap5.3/de # BA SeiteDateDate Signature/stampOp. hours Signature/stamp5Service 5.4 Maintenance Work CompletedOp. hours9929en 462875312

Quelle:47 /MUS_Kap5.3/de # BA SeiteDateOp. hours Signature/stamp Op. hours DateSignature/stamp55.4 Maintenance Work Completed Service9929en 47 Duly

Quelle:48 /MUS_Kap5.3/de # BA SeiteDateDate Signature/stampOp. hours Signature/stamp5Service 5.4 Maintenance Work CompletedOp. hours9929en 48

6C 20019929en 49Service and Maintenance6.1 Lubrication System6.2 Fuel System6.3 Cooling system6.4 Combustion Air Filter6.5 Belt Drives6.6 Adjustments6

59929enContents1. General2. Engine Description2.1 Model2.1.1 Rating Plate2.1.2 Position of the Rating Plate2.1.3 Engine Serial Number2.1.4 Cylinder N

6C 20019929en 50E1-E3/96+ E4-98E1-E3/96+ E4-98CF-4/ CG-4 / CH-4CF-4/ CG-4 / CH-4CF-4 CG-4 / CH-4E1-E2/96E3-96+ E4-98CF-4 CG-4 / CH-4E1-E2/96 E3-96+ E4

6C 20019929en 516.1.2 Check Oil Level /Change Engine Oil6.1.2.1 Check Oil Level6.1.2.2 Change Engine Oil● Allow engine to warm up.● Ensure that engin

6C 20019929en 52Service and Maintenance 6.1 Lubrication System6.1.3 Changing Oil Filter● Clean any dirt from filter carrier sealing surface.● Lightly

6C 20019929en 536.1 Lubrication System Service and Maintenance6.1.4 Clean / ReplaceOil Filter (Cup)Caution is required in case of hotoil:Risk of scal

6C 20019929en 54Service and Maintenance 6.2 Fuel System6.2.1 Replace Fuel FilterKeep naked flames awaywhen working on the fuelsystem. Do not smoke!●

6C 20019929en 556.2.2 Clean / ReplaceFuel Filter (Cup)Keep naked flames away when work-ing on the fuel system. Do notsmoke!● Switch off engine.● Loose

6C 20019929en 563122431● Close fuel shut-off valve.● Loosen and unscrew hexagonal nut 1.● Remove fuel strainer cover 2 (cover and strainer,one unit).●

69929en 576.3 Cooling System Service and Maintenance6.3.1 Cleaning IntervalsChecking or cleaning intervalsGuideline values OH Engine application2000

69929en 586.4.2 Emptying Cyclone-TypePrecleanerNever fill collector bowl with oil. Replace collectorbowl if damaged.● Undo wing nut 1 and remove cover

69929en 59● Empty dust discharge valve 1 by pressing apartlips of discharge slot as indicated by arrows.● Clean discharge slot from time to time.● Rem

C 20009929en 6Contents7. Faults, Causes and Remedies7.1 Fault Table8. Engine Preservation8.1 Preservation8.1.1 Preserving Engine8.1.2 Removing Engine

69929en 60Service and Maintenance 6.5 Belt Drives6.5.1 Check V-belt- Carefully remove gauge without altering posi-tion of indicator arm 1.- Read off

69929en 616.5.2 Tensioning Alternator Belts● Slacken off bolts 1, 2 and 3.● Adjust alternator 4 in direction of arrow byturning bolt 3 until correct b

69929en 626.6.1 Check Valve Clearance, adjustif necessary● Remove cylinder head cover.● Position crankshaft as per schematic, see 6.6.1.1.● Before adj

69929en 63211 2341 2 1 23234112 1236.6.1.1 Valve Clearance Adjustments Schematic6.6 Adjustments Service and Maintenance● Crankshaft Position 2:Turn c

69929en 646.7.1 BatteryService and Maintenance 6.7 Accessories6.7.1.1 Check Battery and CableConnectors6.7.1.2 Check Electrolyte Level 6.7.1.3 Check

69929en 656.7 Accessories Service and MaintenanceTropical1.231.121.08Normal322416Tropical271611in [kg/ l] in [°Bé (Baumé scale)*]Charge statusNo

69929en 666.7.2 Rotary Current Alternator 6.7.3 Transportation ShacklesUse only correct lifting gear.Notes on the three-phase system:● Never disconnec

69929en 676.8.1 Engine Cleaning!Preperation● Switch off engine.● Remove engine covers and cooling air hood.Replace them after cleaning and before test

69929en 68

79929en 69Faults, Causes and Remedies7.1 Fault Table

C 20009929en 7

79929en 70● Faults are often caused by engine not beingproperly operated or maintained.● Each time fault occurs, check whether all operat-ing and serv

79929en 717.1 Fault Table Faults, Causes and RemediesSection CauseNot declutched (where possible)Below starting limit temperatureOil level too lowOi

79929en 72Engine does not start or is difficult to start Check ChEngine starts, but runs irregularly or fails Adjust AEngine becomes excessively hot.

89929en 73Engine Preservation8.1 Preservation

89929en 74Engine Preservation 8.1 PreservationIf the engine is to remain idle for an extended periodof time, it is necessary to take protective measur

99929en 75Technical Specification9.1 Engine Specifications and Settings9.2 Torque Wrench Settings9.3 Tools

99929en 76ModelNumber of cylindersCylinder arrangementBore [mm]Stroke [mm]Total displacement [cm3]Compression ratio [ε]Working cycleCombustion systemD

99929en 77ModelNumber of cylindersCylinder arrangementBore [mm]Stroke [mm]Total displacement [cm3]Compression ratio [ε]Working cycle / Combustion syst

99929en 78ModelNumber of cylindersCylinder arrangementBore [mm]Stroke [mm]Total displacement [cm3]Compression ratio [ε]Working cycleCombustion systemD

99929en 799.1 Engine Specifications and Settings Technical SpecificationModelNumber of cylindersCylinder arrangementBore [mm]Stroke [mm]Total displace

7 Gerade7 Gerade1DEUTZ Diesel Enginesare the product of many years of research anddevelopment. The resulting know-how, coupledwith stringent quality s

99929en 80 Tecnical Specification 9.2 Torque Wrench SettingsInstallation location Pre-tension [Nm] Re-tension [Nm] Total Comments1st stage 2nd stage

99929en 81TORX V-belt tension gaugeA TORX BN. 8189 screw set is used with engines inthe 1011 series.This system was chosen because of the manyadvan

Notice

NotesenWarnings to Place on EquipmentCALIFORNIAProposition 65 WarningDiesel engine exhaust and some of itsconstituents are known to the State ofCalifo

NotesenCALIFORNIA PROPOSITION 65 INFORMATIONTO CALIFORNIA CUSTOMERS ANDTO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO ORFOR USE IN CALIFORNIA.Propo

10ServiceKnowing it’s DEUTZDEUTZ has always stood for excellence in motorconstruction, pioneering many developments inthe industry. As an independent

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