Deutz 914 Spezifikationen

Acrobat-DokumentOperation ManualD/TCD 914OBJ_DOKU-16314-001.fm Seite 1 Donnerstag, 24. Juli 2008 11:18 11

Engine description Engine illustrations10 © 20082D 914 L06View from left (example)1 Air intake pipe2 Exhaust manifold line3 Flywheel4StarterOBJ_DOKU-1

Engine illustrations Engine description© 2008 112TCD 914 L06View from right (example)1 Turbocharger2 Generator3 Tension pulley4 Cooling fan5 Lubricati

Engine description Engine illustrations12 © 20082TCD 914 L06View from left (example)1 Charge air cooler2 Flywheel3Starter4 Lubricating oil sump5 Lubri

Schematic for lubricating oil Engine description© 2008 132D 914 (example)1 Lubricating oil sump2 Lubricating oil pump3 Pressure holding valve4 Lube oi

Engine description Schematic for lubricating oil14 © 20082TCD 914 L06 (example)1 Lubricating oil sump2 Lubricating oil pump3 Pressure holding valve4 L

Schematic for fuel Engine description© 2008 152Fuel schematic (example)1 Fuel tank2 Fuel line from tank to fuel pump3 Fuel supply pump with integrated

Engine description Exhaust return16 © 200822675341External exhaust gas recirculationD 914 L03 > 37 kWD 914 L04D 914 L05D 914 L06(example)1 Exhaust

Exhaust return Engine description© 2008 172[mm][°]1123Internal exhaust gas recirculation(example)D 914 L03 < 37 kW1 Additional cams for exhaust gas

Operation Ambient conditions18 © 20083Low ambient temperaturesLubricating oilzSelect the lubricating oil viscosity according to the ambient temperatur

Initial start-up Operation© 2008 193Preparations for initial commissioning(Maintenance schedule E 10)zRemove engine corrosion protectionzRemove any tr

Notes2 © 2008NoteszThis engine is defined exclusively for purpose according to the scope of delivery and built by the equipment manufacturer (use for

Operation Initial start-up20 © 20083Trial runCarry out a brief trial run up to operating temperature (approx. 90 °C) after preparations.Do not load th

Start procedure Operation© 2008 213StartingBefore starting, make sure that nobody is standing in the immediate vicinity of the en-gine or work machine

Operation Start procedure22 © 20083with cold starting devicezInsert key.– Position 0 = no operating voltage.zTurn key to the right.– Position 1 = oper

Operation monitoring Operation© 2008 233Operation monitoring by EMR2OptionalThe EMR2 system monitors the engine condition as well as the engine electr

Operation Operation monitoring24 © 20083Instruments and symbolsInstruments/symbols Designation Possible display: MeasureLubricating oil pressure displ

Stop procedure Operation© 2008 253Shutting offAvoid switching off from full load (coking/blockage of the remaining lubricating oil in the turbocharger

Operating media Lubricating oil26 © 20084GeneralModern diesel engines place very high demands on the lubricating oil to be used. The specific engine p

Lubricating oil Operating media© 2008 274Lubricating oil change intervalszThe intervals depend on:– lubricating oil quality– sulphur content in the fu

Operating media Fuel28 © 20084Permissible fuelsThe following fuel specifications / standards are ap-proved:zDiesel fuels– EN 590– ASTM D 975 1-D– ASTM

Fuel Operating media© 2008 294Winter operation with diesel fuelAt low ambient temperatures paraffin discharges can lead to blockages in the fuel syste

Foreword© 2008 3Dear customer,Congratulations on the purchase of your DEUTZ en-gine.DEUTZ air/liquid-cooled engines are developed for a broad spectrum

Maintenance Maintenance schedule30 © 20085Assignment of the DEUTZ maintenance and service schedules to maintenance intervalsEPA-certified enginesThe E

Maintenance schedule Maintenance© 2008 315Maintenance measuresStage Activity Measure PageE10 The measures are listed in chapter 3.19E20 Check Lubrica

Maintenance Maintenance schedule32 © 20085Maintenance work outside the DEUTZ maintenance and service schedules*If the water level warning system (lamp

Lubricating oil system Servicing and maintenance works© 2008 336Regulations for working on the lubricating oil systemDo not work when the engine is r

Servicing and maintenance works Lubricating oil system34 © 20086Change lubricating oil filterzRemove clamps when twist protection mounted (optional).z

Lubricating oil system Servicing and maintenance works© 2008 356Sub-stream lubricating oil filterChange filter cartridgezPlace a collecting receptacle

Servicing and maintenance works Fuel system36 © 20086Specifications when working on the fuel systemEngine must be switched off!Smoking and naked light

Fuel system Servicing and maintenance works© 2008 376Change the fuel filter cartridgezRemove clamps when twist protection mounted (optional).zLoosen a

Servicing and maintenance works Engine cleaning38 © 20086Cleaning workGeneralThe following causes of soiling make it necessary to clean the engine:zHi

Aspiration system Servicing and maintenance works© 2008 396Regulations for working on the intake systemRenewing the safety cartridge of the dry air fi

Contents4 © 2008Notes . . . . . . . . . . . . . . . . . . . . . . . 2Foreword. . . . . . . . . . . . . . . . .

Servicing and maintenance works Aspiration system40 © 20086Maintenance indicators for dry air filterzThe dry air filter is maintained according to a m

Aspiration system Servicing and maintenance works© 2008 416sel fuel.zVisually inspect the rubber gaskets (5), (6) and renew if damaged.zFill the lubri

Servicing and maintenance works External exhaust return42 © 20086Clean cylinder head exhaust apertureszRemove air guide hood.zDisassemble exhaust retu

Belt drives Servicing and maintenance works© 2008 436Checking the belt drivezCheck the whole belt drive visually for damage.zRenew damaged parts.zRemo

Servicing and maintenance works Belt drives44 © 20086Tighten beltGeneratorzLoosen screws (1), (2) and (3) slightly.zPush the generator (4) outwards in

Belt drives Servicing and maintenance works© 2008 456Tighten beltzLoosen screw (1).zRemove the outer half of the belt pulley (2).zRemove belt and fit

Servicing and maintenance works Setting work46 © 20086Check valve clearance, adjust if necessaryzLet the engine cool down for at least 30 minutes befo

Setting work Servicing and maintenance works© 2008 476D 914 L06TCD 914 L06Valve overlap Settings165234612543Valve overlap Turn crankshaft 360°Settings

Servicing and maintenance works Electrical system48 © 20086Regulations for working on the electrical systemBatteryDo not touch the voltage conducting

Electrical system Servicing and maintenance works© 2008 496Removing the batteryzAlways disconnect the minus pole first when re-moving the battery. Oth

General© 2008 51DEUTZ diesel enginesDEUTZ diesel engines are the product of years of re-search and development. Profound know-how com-bined with high

Faults Fault table50 © 20087Faults and remediesFaults Causes MeasuresEngine does not start or is difficult to startNot disconnected (if possible) Chec

Fault table Faults© 2008 517Engine starts, but runs irregularly or failsIncorrect valve clearance Check valve clearance and set if necessaryCold start

Faults Fault table52 © 20087Engine output is deficient Lube oil level too high Check lube oil level, if necessary drain off.Lubricating oil level too

Fault table Faults© 2008 537Engine lubricating oil pressure is non-existant or excessively lowLubricating oil level too low Fill up lube oilExcessive

Faults Fault table54 © 20087Engine producing black smoke Air filter clogged / turbocharger defective Check/replace Air filter maintenance switch / mai

Transport Transport and storage© 2008 558Suspension equipmentzAlways use proper suspension equipment when transporting the engine.zThe suspension devi

Transport and storage Engine corrosion protection56 © 20088GeneralEngines contain the following types of corrosion pro-tection:zInterior corrosion pro

Engine corrosion protection Transport and storage© 2008 578Bare exterior surfaces and partszCoat or spray all bare exterior parts and surfaces (e.g. f

Technical data Engine and setting data58 © 20089General technical dataEngine type Dimension D 914 L03 D 914 L04 D 914 L05 D 914 L06 TCD 914 L06Working

Engine and setting data Technical data© 2008 599*specified lubricating oil filling volumes apply for standard versions. In engines which deviate from

General6 © 20081DangerCautionNotesThis symbol is used for all safety instruc-tions which, if not observed, present a di-rect danger to life and limb f

Technical data Tools60 © 20089Tool orderingThe special tools described in this chapter can be or-dered from:WILBÄR - Wilhelm Bäcker GmbH & Co. KGT

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DEUTZ Oil DQC II-05ACEA E5-02 / E3-96 / B3-04API CG-4DEUTZ Oil DQC III-05ACEA E7-04 / E5-02 / E3-96 / B4-04 / A3-04API C

The engine company.DEUTZ AGSupporthouse Information SystemsOttostraße 151149 KölnGermanyPhone: +49 (0) 221-822-0Fax: +49 (0) 221-822-5850E-Mail: info@

Model Engine description© 2008 72Engine type designationThis manual covers the following engine typesD 914 L06 TCD 914 L06D 914 L05 D 914 L04D 914 L03

Engine description Model8 © 20082Engine serial numberThe engine number (D) is stamped onto the crank-case (arrow) and onto the rating plate.DCylinder

Engine illustrations Engine description© 2008 9212345678910111213D 914 L06 View from right (example)1 Cooling fan2 V-belt (fan)3 Tension pulley4 Lubri